Special Mate rials

The materials listed below are needed for maintenance work on the GSF400/BANDIT, and should be kept on hand for ready use. They supplement such standard materials as cleaning f luids, lubricants, emery cloth and the like. How to use them and where to use them are described in the text of this manual.

MATER IAL	PART	PAGE
For U.S.A. model	For other models
SUZUKI BR A KE FLUID	SUZUKI BR A KE F LUID	• Brakes	2-13
7- 8
7-10
7-23
7-26
DOT3 & DOT4	DOT3 & DOT4
99000-23110	99000-23110
SUZUKI GOLDEN CRUISER	SUZUKI GOLDEN CRUISE R	• Coolant	2-9
5-4
1200NA	1200NA 99000-99032-1 OX
SUZUK I SUPE R GR EASE " A"	SUZUKI SUPE R GR EASE " A"	• Brake pedal pivot • Footrest pivot • Gearshift lever pivot • Side-stand pivot and spring hook • Center stand pivot and spring hook • Driveshaft oil seal and counter- shaft oi I sea I • Starter motor 0-ring • Water pump 0-ring • Starter motor oil seal • Wheel bearing • Speedometer gear box dust seal • Steering stem bearing and dust seal • Swingarm spacer, bearing and dust seal • Cushion lever/rod bearing • Water pump oil seal • Sprocket mounting drum bearing and oil seal	2-2 2-2 2-2 2-2, 8-21 2-2, 8-21 3-42   3-54 3-55 6-12 7-3, 30 7-4 7-18   7-45   7-45 5-13 7-31
99000-25030	99000-25010

MATER1AL	PART	PAGE
For U.S.A. model	For other models
SUZUKI SILICONE GR EASE 99000-25100	SUZUKI SILICONE GR EASE 99000-25100	• Brake caliper axle	7-6
SUZUKI MOLY PASTE 99000-25140	SUZUKI MOLY PASTE 99000-25140
• Valve stem 3-26 • Conrod big end bearing 3-35 •Countershaft and driveshaft 3-42 • Piston pin 3-56 • Crankshaft journal bearing 3-46 • Camshaft journal and cam face 3-58 • Rocker arm and shaft 3-20 • Starter motor armature end 6-12
SUZUKI BOND NO. 1207B 99104-31140	SUZUKI BOND NO. 1207B 99000-31140	• Oil pressure switch 3-49 • Mating surface of upper and 3-47 lower crankcases • Mating surface of clutch cover 3-53 • Mating surface of starter clutch 3-61 cover • Camshaft end cap 3-61 • Breather cover 3-62 • Water pump mechanical seal 5-13
THR EAD LOCK SUPER " 1303" 99000-32030	THREAD LOCK SUPER " 1303" 99000-32030	• Cam sprocket bolt 3-29 • Cam chain guide screw 3-30 • 2nd drive gear 3-42 • Breather cover 3-62
THR EAD LOCK " 1342" 99000-32050	THREAD LOCK " 1342" 99000-32050	• Starter motor housing bolt 6-12 • Front fork damper rod bolt 7-14 • Countershaft bearing retainer 3-47 screw • Oil gallery plug retainer screw 3-47 • Gearshift cam guide screw and 3-48 pawl lifter screw • Carburetor set plate screw 4-11

MATER IAL	PART	PAGE
For U.S.A. model	For other models
THREAD LOCK SUPER	THREAD LOCK SUPER	• Generator stator mounting screw and lead wire clamp screw • Signal generator coil mounting screw and lead wire guide screw	3-52   6-7
" 1333B"	" 1322"
99000-32020	99000-32110
THREAD LOCK SUPER " 1360"	THR EAD LOCK SUPER " 1360"	• Brake disc mounting bolt	7-4
7-32
99000-32130	99000-32130
THREAD LOCK SUPER " 1303"	THR EAD LOCK SUPER " 1305"	• Generator rotor bolt	3-52
• Starter clutch bolt	3-53
99000-32030	99000-32100
fDRK OIL...11     SUZUKI FOR K OIL # 10 99000-99044-1 OG	FORK OIL...11     SUZUKI FOR K OIL # 10 99000-99044-1 OG	• Front fork	7-15

PRECAUTIONS AND GENER AL INSTRUCTIONS

Observe the following items without fail when servicing, disassembling and reassembling motorcycles. D Do not run engine indoors with little or no ventilation.

D Be sure to replace packings, gaskets, circlips, 0-rings and cotter pins with new ones.

CAUTION:

* Never reuse a circlip. After a circlip has been removed from a shaft, it should be discarded and a new circlip must be installed.

* When installing a new circlip, care must be taken not to expand the end gap larger than required to slip

the circlip over the shaft.

* After installing a circlip, always insure that it is completely seated in its groove and securely fitted.

D Tighten cylinder head and case bolts and nuts, beginning with larger diameter and ending with smaller diameter, from inside to out-side diagonally, to the specified tightening torque.

D Use special tools where specified.

D Use genuine parts and recommended oils.

D When 2 or more persons work together, pay attention to the safety of each other. D After the reassembly, check parts for tightness and operation.

D Treat gasoline, which is extremely flammable and highly explosive, with greatest care. Never use gasoline as cleaning solvent.

Warning, Caution and Note are included in this manual occasionally, describing the following contents.

WARNI NG....... The personal safety of the rider or bystanders may be involved. Disregarding this information could result in personal injury.

CAUTION....... These instructions point out special service procedures or precautions that must be followed to avoid damaging the machine.

NOTE........... This provides special information to make maintenance easier or important instruc­ tions clearer.

When you replace any parts, use only genuine SUZUKI re­ placement parts, or their equivalent. Genuine SUZUKI parts are high quality parts which are designed and built specifically for SUZUKI vehicles.

CAUTION:

Use of replacement parts which are not equivalent in quality to genuine SUZUKI parts can lead to performance problems and damage.