Shielded Metal Arc

In shielded metal-arc welding, a metallic electrode, which conducts electricity, is coated with flux and con­nected to a source of electric current. The metal to be welded is connected to the other end of the same source of current. An electric arc is formed by touching the tip of the electrode to the metal and then drawing it away. The intense heat of the arc melts both parts to be welded and the point of the metal electrode, which supplies filler metal for the weld. This process is used mainly for weld­ing steels.

Vocabulary:

to join — соединять

pressure welding — сварка давлением

heat welding — сварка нагреванием

instead — вместо, взамен

bolting — скрепление болтами

riveting — клепка

basic — основной

to manufacture — изготовлять

to depend — зависеть от

purpose — цель

available — имеющийся в наличии

equipment — оборудование

source — источник

gas welding — газосварка

arc welding — электродуговая сварка

resistance welding — контактная сварка

laser welding — лазерная сварка

electron-beam welding — электронно-лучевая сварка

flame — пламя

edge — край

simultaneously — одновременно

filler — наполнитель

wire — проволока

rod — прут, стержень

to melt — плавить(ся)

joint — соединение, стык

advantage — преимущество

to require — требовать нуждаться

surface — поверхность

coated — покрытый

flux — флюс

fusible — плавкий

to shield — заслонять, защищать

touching — касание

tip — кончик

General understanding:

1. How can a process of welding be defined?

2. What are the two main groups of processes of welding?

3. How can we join metal parts together?

4. What is welding used for nowadays?

5. Where is welding necessary?

6. What do the welding processes of today include?

7. What are the principles of gas welding?

8. What kinds of welding can be used for joining steels?

9. What does arc welding require? 10. What is the difference between the arc welding and shielded-metal welding?

Find the following words and word combinations in the text:

1. сварка давлением

2. тепловая сварка

3. болтовое (клепаное) соединение

4. процесс сварки

5. зависеть от свойств металлов

6. имеющееся оборудование

7. сварочный электрод

8. плавкий материал

9. дефектный сварной шов

10. непрерывная подача электрического тока

11. электрическая дуга

12. источник электрического тока

«ROBOTS IN MANUFACTURING»

Today most robots are used in manufacturing opera­tions. The applications of robots can be divided into three categories:

1. material handling

2. processing operations

3. assembly and inspection.

Material-handling is the transfer of material and load­ing and unloading of machines. Material-transfer appli­cations require the robot to move materials or work parts from one to another. Many of these tasks are relatively simple: robots pick up parts from one conveyor and place them on another. Other transfer operations are more complex, such as placing parts in an arrangement that can be calculated by the robot. Machine loading and un­loading operations utilize a robot to load and unload parts. This requires the robot to be equipped with a grip-per that can grasp parts. Usually the gripper must be designed specifically for the particular part geometry.

In robotic processing operations, the robot manipu­lates a tool to perform a process on the work part. Exam­ples of such applications include spot welding, continu­ous arc welding and spray painting. Spot welding of au­tomobile bodies is one of the most common applications of industrial robots. The robot positions a spot welder against the automobile panels and frames to join them. Arc welding is a continuous process in which robot moves the welding rod along the welding seam. Spray painting is the manipulation of a spray-painting gun over the sur­face of the object to be coated. Other operations in this category include grinding and polishing in which a ro­tating spindle serves as the robot's tool.

The third application area of industrial robots is as­sembly and inspection. The use of robots in assembly is expected to increase because of the high cost of manual labour. But the design of the product is an important aspect of robotic assembly. Assembly methods that are satisfactory for humans are not always suitable for ro­bots. Screws and nuts are widely used for fastening in manual assembly, but the same operations are extremely difficult for an one-armed robot.

Inspection is another area of factory operations in which the utilization of robots is growing. In a typical inspection job, the robot positions a sensor with respect to the work part and determines whether the part answers the quality specifications. In nearly all industrial robotic applications, the robot provides a substitute for human labour. There are certain characteristics of industrial jobs performed by humans that can be done by robots:

1. the operation is repetitive, involving the same ba­sic work motions every cycle,

2. the operation is hazardous or uncomfortable for the human worker (for example: spray painting, spot weld­ing, arc welding, and certain machine loading and un­loading tasks),

3. the workpiece or tool is too heavy and difficult to handle,

4. the operation allows the robot to be used on two or three shifts.

Vocabulary:

handling — обращение

transfer — передача, перенос

location — местонахождение

pick up — брать, подбирать

arrangement — расположение

to utilize — утилизировать, находить при­менение

gripper — захват

to grasp — схватывать

spot welding — точечная сварка

continuous — непрерывный

arc welding — электродуговая сварка

spray painting — окраска распылением

frame — рама

spray-painting gun — распылитель краски

grinding — шлифование

polishing — полирование

spindle — шпиндель

manual — ручной

labour — труд

hazardous — опасный

shift — смена

General understanding:

1. How are robots used in manufacturing?

2. What is «material handling»?

3. What does a robot need to be equipped with to do loading and unloading operations?

4. What does robot manipulate in robotic processing operation?

5. What is the most common application of robots in automobile manufacturing?

6. What operations could be done by robot in car manu­facturing industry?

7. What are the main reasons to use robots in produc­tion?

8. How can robots inspect the quality of production?

9. What operations could be done by robots in hazard­ous or uncomfortable for the human workers conditions?

Translate into English:

1. Существует несколько различных сфер исполь­зования автоматизации в производстве.

2. Для использования жесткой автоматизации не­обходимы большие инвестиции.

3. Жесткая автоматизация широко используется в

химической промышленности.

4. Станки с числовым программным управлением — хороший пример программируемой автоматизации.

5. Гибкая автоматизация делает возможным пере­программирование оборудования.

6. Время простоя оборудования оборачивается боль­шими убытками.

7. Использование гибкой автоматизации делает воз­можным производство разнообразной продукции.

«WHAT IS A COMPUTER?»

The term computer is used to describe a device made up of a combination of electronic and electromechanical (part electronic and part mechanical) components. Com­puter has no intelligence by itself and is referred to as hardware. A computer system is a combination of five elements:

• Hardware

• Software

• People

• Procedures

• Data/information

When one computer system is set up to communicate with another computer system, connectivity becomes the sixth system element. In other words, the manner in which the various individual systems are connected — for ex­ample, by phone lines, microwave transmission, or sat­ellite — is an element of the total computer system.

Software is the term used to describe the instructions that tell the hardware how to perform a task. Without software instructions, the hardware doesn't know what to do.People, however, are the most important compo­nent of the computer system: they create the computer software instructions and respond to the procedures that those instructions present.

The basic job of the computer is the processing of in­formation. Computers accept information in the form of instruction called a program and characters called data to perform mathematical and logical operations, and then give the results. The data is raw material while informa­tion is organized, processed, refined and useful for deci­sion making. Computer is used to convert data into in­formation. Computer is also used to store information in the digital form.

Vocabulary:

characters — символы

data — данные

decision — решение

device — устройство

hardware — оборудование

instruction — команда

intelligence — разум

manner — манера, способ

microwave — микроволновая

procedures — процедуры, операции

purpose — цель

raw — необработанный, сырой

to come to life — оживать

to connect — соединять

to convert — превращать, преобразовывать

to create — создавать

to evaluate — оценивать

to refer to as — называть что-либо

to refine — очищать

to respond — отвечать

transmission — передача

various — различные

General understanding:

1) What does the term «computer» describe?

2) Is computer intelligent?

3) What are five components of computer system?

4) What is connectivity?

5) What is software? What's the difference between hardware and software?

6) Why people are the most important component of a computer system?

7) In what way terms «data» and «information» differ?

8) How does computer convert data into information

Text C: " TYPES OF SOFTWARE»

A computer to complete a job requires more than just the actual equipment or hardware we see and touch. It requires Software — programs for directing the opera­tion of a computer or electronic data.

Software is the final computer system component. These computer programs instruct the hardware how to conduct processing. The computer is merely a general-purpose machine which requires specific software to per­form a given task. Computers can input, calculate, com­pare, and output data as information. Software deter­mines the order in which these operations are performed.

Programs usually fall in one of two categories: sys­tem software and applications software.

System software controls standard internal compu­ter activities. An operating system, for example, is a col­lection of system programs that aid in the operation of a computer regardless of the application software being used. When a computer is first turned on, one of the sys­tems programs is booted or loaded into the computers memory. This software contains information about memory capacity, the model of the processor, the disk drives to be used, and more. Once the system software is loaded, the applications software can be brought in.

System programs are designed for the specific pieces of hardware. These programs are called drivers and coor­dinate peripheral hardware and computer activities. User needs to install a specific driver in order to activate a pe­ripheral device. For example, if you intend to buy a printer or a scanner you need to worry in advance about the driver program which, though, commonly goes along with your device. By installing the driver you «teach» your mainboard to «understand» the newly attached part.

Applications software satisfies your specific need. The developers of application software rely mostly on mar­keting research strategies trying to do their best to at­tract more users (buyers) to their software. As the pro­ductivity of the hardware has increased greatly in recent years, the programmers nowadays tend to include as much as possible in one program to make software inter­face look more attractive to the user. These class of pro­grams is the most numerous and perspective from the

marketing point of view.

Data communication within and between computers systems is handled by system software. Communications software transfers data from one computer system to another. These programs usually provide users with data security and error checking along with physically transferring data between the two computer's memories. Dur­ing the past five years the developing electronic network communication has stimulated more and more companies to produce various communication software, such as Web-Browsers for Internet.

Vocabulary:

aid — помощь

to attach — присоединять

control — управление

developer — разработчик

equipment — оборудование

general-purpose — общего назначения

internal — внутренний

mainboard — материнская плата

memory capacity — вместимость памяти

peripheral — периферийный

regard — отношение

regardless — несмотря на, безотносительно,

security — безопасность

specific — конкретный, определенный

to boot — загружать

to check — проверять

to complete — совершать, завершать

to conduct — проводить

to develop — развивать, проявлять

to direct — управлять, руководить

to handle — управлять, обращаться с

to install — устанавливать, встраивать, инсталли­ровать

to provide with — обеспечивать чем-либо

to require — требовать

to secure — обеспечивать безопасность

to transfer — переводить, переносить

Web-browser — «браузер» (программа, позволяю­щая пользователю искать и считывать информацию с глобальной электронной сети Internet)