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Installation






The rad iator is to be i nsta l l ed i n the reverse order of the remova l proced u re. Af ter i nsta l l i ng the rad iator, be su re to add cool ant: refer to page 2-9 for refi l l i ng i nfor mati on.


 

 
CD Rad iator ca p tester ® Rad iator ca p


 

 

WATER THERMO-SWI TCH

REMOVAL

• R efer to page 5-6.

 


INSPECTION

The water t hermo-switch m ust be checked for its tem perat u re­

i n i ti ated closi ng action at the specification va l ue of 117°C (243° F) by testi ng i t at the bench as shown i n the i l l ustration. Con nect the swi tch to the pocket tester a nd raise the tem pera­ tu re of the oil i n the pa n, and read the col u m n thermometer when the swi tch cl oses.

09900-25002: Pocket tester

 

Water thermo-switch specification


 

Oil


 

O F F " " '" ON Approx. 117°C (243° F)
ON " " '" O F F Approx. 110°C (230° F)

 

REASSEMBLY

NOTE:

Do not forget the new 0-ring.

 

Tighten i ng torq ue

Water thermo-switch: 9.0 - 14 N·m

(0.9 - 1.4 kg-m, 6.5 - 10.0 l b-f t)

 

CAUT I ON:

Take special care when ha nd l i ng the water termo-switch. It may cause damage if water thermo-switch gets a sharp im pact. R eplace the 0-ri ng with a new one.

 

• F i l l the specif ied coola nt (See page 2-9).

 

COOLING FAN

REMOVAL

• R efer to page 5-6.

 


INSPECTION

Test the cool i ng fa n d ri ve motor for load cu rrent wit h a n a m meter con nected as shown i n the i l l ust ra ti on.

The vol tmeter is for maki ng su re that the battery appl ies 12 vol ts to the motor. Wi th the motor with electric motor fan ru n ni ng at f u l l speed, the am meter shou l d be i nd icati ng not more tha n 5 a m peres.

I f the fa n motor does not tu rn, replace the motor assem bl y wi th a new one.


 

 

Fa n motor

 

T Battery

I


 

 


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