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Reassembly






• The ai r bleeder hole ® of the thermostat faces u pside.


CD Stove ® Thermometer

 

 

 
Valve lift


 

 

 
WATER PUMP

REMOVAL AND DISASSEMBLY

• Refer to page 5-7 for the water pump removal and dis­ assembly procedures.

 

INSPECTION

WATER PUMP BEARING

 
Turn the inner race and check the bearing play. If abnormal noise occurs or any sign of stickiness is noted, replace the bearing with a new one.

 

MECHANI CAL SEAL

Visually inspect the mechanical seal for damage, with particular attention given to the sealing face. Replace the mechanical seal that shows indications of leakage. Also replace the oil seal if necessary.

 

REASSEMBLY

 
Reassemble and remount the water pump in the reverse order of removal and disassembly. Pay attention to the following points:

• Press the new bearing into the stuffing box with the special tool and a suitable size sleeve etc.

09924-84521: Bearing installer

 

 
Apply grease to the oil seal lip before installing. (For U.S.A. model)

99000-25030: SUZUKI SUPER GREASE " A"

(For the other models)

99000-25010: SUZUKI SUPER GREASE " A"

 

 

• Press the new oil seal into the stuffing box with the special tool and a suitable size sleeve etc.

09924-84521: Bearing installer

 
Press the new mechanical seal into the stuffing box with a suitable size sleeve etc.

NOTE:

When installing the mechanical seal, apply SUZUKI BOND NO. 12078 to its outer surface.

(For U.S.A. model)

99104-31140: SUZUKI BOND NO. 1207B

(For the other models)

99000-31140: SUZUKI BOND NO. 1207B


 

 

 
R eplace the 0-ring and water seal with new ones when re­ assembling the water pump.

NOTE:

The mechanical seal ring must be assembled with marked face

CD of the ring toward the impeller.

 

• Tighten the impeller securing bolt to the specified torque.

 

Tightening torque: 7 - 9 N-m

 
(0.7 - 0.9 kg-m, 5.0 - 6.5 lb-ft)

 

NOTE:

The seal lip side ® faces impeller.

 

 

Water pump

 

 
Drain plug Oil pump

 

Oil seal

 

 

Impeller Before installing the mechanical seal, apply

BOND NO. 1207B to its outer surface.

Mechanical seal

 

 

Refer to page 8-17 for the radiator hose routing.



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