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Battery
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| Complaint | Symptom and possible causes | Remedy |
| " Su lfation", acidic wh ite powdery su b- stance or spots on su r- faces of cell plates. | 1. Battery case is cracked. 2. Battery has been lef t i n a ru n-downcond ition for a long ti me. | Replace the battery. R eplace the battery. |
| Battery ru ns down qu ickly. | 1. The chargi ng system is not correct. 2. Cell plates have lost m uch of thei r activematerial as a resu lt of overchargi ng. 3. A short-ci rcu it cond ition exists within the battery. 4. Battery voltage is too low. 5. Battery is too old. | Check the generator, regu lator/rectif ier a nd ci rcu it connections, a nd make neces- sary adjustments to obtai n specified charg- i ng operation. Replace the battery, and correct the charg- ing system. Replace the battery. Recharge the battery f u ll y. Replace the battery. |
| Battery " su lfation". | 1. Cha rgi ng rate too low or too h igh. (When not i n use batteries shou ld be recharged at least once a month to avoid su lfation.) 2. The battery left u nused for too long i ncold cl i mate. | R eplace the battery. Replace the battery, if bad ly su lfated. |
| Battery discharges too rapidly. | D irty contai ner top and sides. | Cl ean. |
CHASSIS
| Complai nt | Symptom and possible causes | Remedy |
| Heavy steering. | 1. Steeri ng stem n ut overtightened. 2. Broken beari ng i n steeri ng stem. 3. Distorted steeri ng stem. 4. Not enough pressu re i n ti res. | Adjust. Replace. Replace. Ad just. |
| Wobby handlebars. | 1. Loss of balance between right and lef t front forks. 2. Distorted front fork. 3. D istorted front axle or crooked ti re. | R eplace. R epai r, or replace. R eplace. |
| Wobbly front wheel. | 1. D istorted wheel rim. 2. Worn front wheel beari ngs. 3. Defective or i ncorrect ti re. 4. Loose axle. 5. I ncorrect front fork oi l. | Replace. Replace. Replace. Retighten. Ad just. |
| Front suspension too soft. | 1. Wea kened springs. 2. Not enough fork oi l. | R eplace. R ef i ll. |
| Front suspension too stiff. | 1. Fork oi l too viscous. 2. Too much fork oi l. | Replace. Dra i n excess oi l. |
| Noisy front suspension. | 1. Not enough fork oi l. 2. Loose bol ts on suspension. | Refi ll. Reighten. |
| Wobbly rear wheel. | 1. D istorted wheel ri m. | R eplace. |
| 2. Worn rear whee l beari ng or swi ngarm beari ngs. | R eplace. | |
| 3. Defective or i ncorrect ti re. | R eplace. | |
| 4. Worn swi ngarm and rear cush ion related beari ngs. | R eplace. | |
| 5. Loose nuts or bolts on rear suspensions. | R eighten. | |
| Rear suspension too sof t. | 1. Wea kened shock absorber spri ng. 2. Rear suspension adjuster im properl y set. 3. Oil lea kage of shock a bsorber. 4. Gas lea kage of shock absorber. | R eplace. Ad just. |
| Replace. | ||
| R eplace. | ||
| Rear suspension too | 1. R ea r suspension ad juster im properl y set. | Ad just. |
| stiff. | 2. Shock a bsorber shaf t bent. | Replace. |
| 3. Swi ngarm bent. | Replace. | |
| 4. Worn swi ngarm a nd rear cush ion related beari ngs. | Replace. | |
| Noisy rear suspension. | 1. Loose nuts or bolts on rear suspension. 2. Worn swi ngarm a nd rear cushion related beari ngs. | R etighten. R eplace. |
BRAKES
| Complai nt | Symptom and possible causes | Remedy |
| I nsuff icient brake power. | 1. Leakage of bra ke fl u id from hyd ra u l ic system. 2. Worn pads. | Repai r, or replace. R eplace. |
| 3. Oil ad hesion on engagi ng su rface of pads. | Clean d isc and pads. | |
| 4. Worn d isc. | Replace. | |
| 5. Ai r i n hyd rau l ic system. | Bleed ai r. | |
| Brake squeaking. | 1. Carbon ad hesion on pad su rface. | Repai r su rface with sand- |
| paper. | ||
| 2. Ti lted pad. | Mod if y pad f itti ng, or | |
| replace. | ||
| 3. Da maged wheel bea ri ng. | Replace. | |
| 4. Loose front-wheel axle or rear-wheel axle. | Tighten to specif ied torq ue. | |
| 5. Worn pads. | Replace. | |
| 6. Foreign materia l i n bra ke f l u id. | Replace brake f l u id. | |
| 7. Clogged retu rn port of master cyl i nder: | Disassem ble a nd clean | |
| master cyl i nder. | ||
| Excessive brake lever | 1. Ai r i n h yd rau l ic system. | Bleed ai r. |
| stroke. | 2. I nsuff icient bra ke fl u id. | R eplen ish flu id to specif ied level; bleed ai r. |
| 3. I mproper qual ity of bra ke f l uid. | R eplace with correct fl u id. | |
| Leakage of brake flu id. | 1. I nsuff icient tighten i ng of connection joi nts. | Tighten to specified torque. |
| 2. Cracked hose. | Replace. | |
| 3. Worn piston and/or cu p. | R eplace piston and/or cu p. |
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