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Chassis
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| ITEM | N-m | kg-m | lb-ft | ||
| Steering stem head nut | 50 -80 | 5.0 - 8.0 | 36.0 - 58.0 | ||
| Front fork upper clamp bolt | 40 - 60 | 4.0 - 6.0 | 29.0 -43.5 | ||
| Front fork lower clamp bolt | 28 - 44 | 2.8 - 4.4 | 20.0 - 32.0 | ||
| Front axle shaft | 50 - 80 | 5.0 -8.0 | 36.0 - 58.0 | ||
| Front axle pinch bolt | 18 - 28 | 1.8 - 2.8 | 13.0 - 20.0 | ||
| Handlebar clamp bolt | 18 - 28 | 1.8 - 2.8 | 13.0 - 20.0 | ||
| Front footrest bracket mounting bolt | 18 - 28 | 1.8 - 2.9 | 13.0 - 20.0 | ||
| Front brake master cylinder mounting bolt | 5 -8 | 0.5 - 0.8 | 3.5 - 6.0 | ||
| Front brake caliper mounting bolt | 30 - 48 | 3.0 - 4.8 | 21.5 - 35.0 | ||
| Front brake caliper housing bolt | 30 - 36 | 3.0 - 3.6 | 21.5 - 26.0 | ||
| Brake hose union bolt | 15 - 20 | 1.5 - 2.0 | 11.0 - 14.5 | ||
| Air bleeder valve | 6 - 9 | 0.6 - 0.9 | 4.5 - 6.5 | ||
| Front and rear disc bolt | 18 - 28 | 1.8 - 2.8 | 13.0 - 20.0 | ||
| Swingarm pivot nut | 85 - 115 | 8.5 - 11.5 | 61.5 - 83.0 | ||
| Rear shock absorber upper/lower mounting nut | 48 - 72 | 4.8 - 7.2 | 34.5 - 52.0 | ||
| R ear cushion lever mounting nut | 84 - 120 | 8.4 - 12.0 | 60.5 - 87.0 | ||
| Rear cushion lever rod mounting nut (Upper & Lower) | 84 - 120 | 8.4 - 12.0 | 60.5 - 87.0 | ||
| R ear brake caliper mounting bolt | 20 - 31 | 2.0 - 3.1 | 14.5 - 22.5 | ||
| Rear brake caliper housing bolt | 30 - 36 | 3.0 - 3.6 | 21.5 - 26.0 | ||
| Torque link nut (Front & R ear) | Normal nut with cotter pin | 22 - 35 | 2.2 - 3.5 | 16.0 - 25.5 | |
| Self-lock nut | 25 - 39 | 2.5 - 3.9 | 18.0 - 28.0 | ||
| R ear brake pedal boss nut | 35 - 55 | 3.5 - 5.5 | 25.5 - 40.0 | ||
| R ear brake push rod lock nut | 15 - 20 | 1.5 - 2.0 | 11.0 - 14.5 | ||
| Rear brake master cylinder mounting bolt | 8 - 12 | 0.8 - 1.2 | 6.0 - 8.5 | ||
| Rear axle nut | Normal nut with cotter pin | 50 - 80 | 5.0 -8.0 | 36.0 - 58.0 | |
| Self-lock nut | 55 -88 | 5.5 -8.8 | 40.0 - 63.5 | ||
| Rear sproket nut | 40 - 60 | 4.0 - 6.0 | 29.0 - 43.5 | ||
TIGHTENING TORQUE CHART
For other bolts and nuts not listed previously, refer to this chart:
| Bolt Diameter ® (mm) | Conventional or " 4" marked bolt | " 7" marked bolt | ||||
| N-m | kg-m | lb-ft | N-m | kg-m | lb-ft | |
| 1.0 - 2.0 | 0.1 - 0.2 | 0.7 - 1.5 | 1.5 - 3.0 | 0.15 - 0.3 | 1.0 - 2.0 | |
| 2.0 - 4.0 | 0.2 - 0.4 | 1.5 - 3.0 | 3.0 - 6.0 | 0.3 - 0.6 | 2.0 - 4.5 | |
| 4.0 - 7.0 | 0.4 - 0.7 | 3.0 - 5.0 | 8.0 - 12.0 | 0.8 - 1.2 | 6.0 - 8.5 | |
| 10.0 - 16.0 | 1.0 - 1.6 | 7.0 - 11.5 | 18.0 - 28.0 | 1.8 - 2.8 | 13.0 - 20.0 | |
| 22.0 - 35.0 | 2.2 - 3.5 | 16.0 - 25.5 | 40.0 - 60.0 | 4.0 - 6.0 | 29.0 - 43.5 | |
| 35.0 - 55.0 | 3.5 - 5.5 | 25.5 - 40.0 | 70.0 - 100.0 | 7.0 - 10.0 | 50.5 - 72.5 | |
| 50.0 - 80.0 | 5.0 - 8.0 | 36.0 - 58.0 | 1 10.0 - 160.0 | 11.0 - 16.0 | 79.5 - 115.5 | |
| 80.0 - 130.0 | 8.0 - 13.0 | 58.0 - 94.0 | 170.0 - 250.0 | 17.0 - 25.0 | 123.0 - 181.0 | |
| 130.0 - 190.0 | 13.0 - 19.0 | 94.0 - 137.5 | 200.0 - 280.0 | 20.0 - 28.0 | 144.5 - 202.5 |
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SERVICE DATA
VALVE + GUIDE Unit: mm (in)
| ITEM | STANDARD | LIMIT | |
| Valve diam. | IN. | 22.4 - (0.88) | - |
| EX. | 20.0 (0.79) | -- | |
| Valve lift | IN. | 7.6 (0.30) | --- |
| EX. | 7.0 (0.28) | -- | |
| Valve clearance (when cold) | IN. | 0.10-0.15 (0.004-0.006) | -- |
| EX. | 0.15 -0.20 (0.006-0.008) | -- | |
| Valve guide to valve stem clearance | IN. | 0.025-0.052 (0.0010-0.0020) | -- |
| EX. | 0.040-0.067 (0.0016-0.0026) | -- | |
| Valve stem deflection | IN. & EX. | -- | 0.35 (0.014) |
| Valve guide l.D. | IN. & EX. | 4.500-4.512 (0.1772-0.1776) | -- |
| Valve stem O.D. | IN. | 4.460-4.475 (0.1756-0.1762) | -- |
| EX. | 4.445 -4.460 (0.1750-0. 1756) | -- | |
| Valve stem runout | IN. & EX. | -- | 0.05 (0.002) |
| Valve head thickness | IN. & EX. | -- | 0.5 (0.02) |
| Valve stem end length | IN. & EX. | -- | 2.7 (0.11) |
| Valve seat width | IN. & EX. | 0.7-0.9 (0.03-0.04) | -- |
| Valve head radial runout | IN. & EX. | -- | 0.03 (0.001) |
| Valve spring free length (IN. & EX.) | INNER | -- | 32.6 (1.28) |
| OUTER | -- | 37.3 (1.47) | |
| Valve spring tension (IN. & EX.) | INNER | 6.5 -7.5 kg (14.3-16.5 lbs) at length 28.6 mm (1.13 in) | -- |
| OUTER | 8.8-10.2 kg (19.4-22.5 lbs) at length 31.6 mm (1.24 in) | -- |
CAMSHAFT + CYLINDER HEAD Unit: mm (in)