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Rear brake hose routing
Caliper
CENTER STAND SPRING AND SIDE-STAND SPRING
Apply SUZUKI SUPER GR EASE
" A" to the spri ng hook.
" A" to the spring hook.
" A" to the pivot. Lock the bol t with a center pu nch.
NOTE:
Be su re to bri ng the l ong arm si de of the spri ng to top when f itti ng.
SPECIAL TOOLS
09900-00401
" L" type hexagon wrench set
09900-00410 09900-06105
Hexagon wrench set Snap ring pliers
09900-06107
Snap ring pliers
09900-06108
Snap ring pliers
09900-09003
Impact driver set
09900-20508
Cylinder gauge set (1/100 mm,
40-80 mm)
09900-20203 09900-20205
09900-20102 Micrometer Micrometer Micrometer Vernier calipers (1/100 mm, (1/100 mm, 11/1000 mm, (1/20 mm. 200 mm) 25-50 mm) 50-75 mm) 0-25 mm)
/
09900-20605
09900-20602 Dial calipers 09900-20606
Dialgauge (1/100 mm, Dialgauge 09900-20701(1/1000 mm, 1mm) 10-34 mm) (1/100 mm, 10 mm) Magneticstand
09900-20803
Thickness gauge
09900-25002
Pocket tester
09912-34510
09900-20805
Tire depth gauge
09900-28106
Electro tester
09913-13121
09900-21304
V-block set (100 mm)
09910-34510
Piston pin puller
09913-75520
09900-22301
Plastigauge
09911-73730
" T" type hexagon wrench (5 mm)
09914-24510
09900-22401
Small bore gauge (10-18 mm)
09911-74520
Long socket (12 mm)
09914-25811
" T" type hexagon
Cylinder disassembler Carburetor balancer
Bearing installer
T-handle
wrench (6 mm)
Compression gauge 09915-74510
09915-63310 Oil pressure gauge 09916-14510 (Adaptor) 09915-77330(Meter) Valve lifter
See page 3-24. 09916-33210
09916-21110 Valve seat cutter head Valve guide reamer Valve seat cutter set 45°, 15° and 60° (4.5mm)
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09916-14910
Valve lifer attachment
09916-34542
Valve guide reamer handle
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09916-20640
Solid pilot (N-100-4.5)
09916-34580
Valve guide reamer (10.8 mm)
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'
09916-43210 09916-74521
Valve guide remover/ 09916-43220 Piston ring installer Attachment compressor body
09917-14920 09920-53710
Valve adjuster Crankcase separating Clutch sleeve hub driver tool holder
09930-10120
09924-84521 Spark plug socket 09930-11910 Bearing installer wrench set Torx wrench
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Piston ring
compressor band (53 -65 mm)
09923-73210
Bearing puller (17 - 20 mm)
09930-14530
Universal joint
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09916-84510
Tweezers
09924-84510
Bearing installer set
09930-30102
Sliding shaft
| SUZUKI IONTEA CHECxfR
09931-94430
09930-32420 09930-34960 lgnitor checker Generator rotor holder Rotor remover (Digital type)
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09940-14911
Steering stem nut wrench
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09940-34520
T-handle (Front fork disassembler)
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09940-34592
Attachment G (Front fork disassembl er)
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09940-50113
Front fork oil seal installer
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09940-92710
Spring scale
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09941-34513
Steering outer race installer
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09941-44910
Swingarm bearing remover
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09941-50110
Bearing remover
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09941-74910
Steering bearing installer
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09941-84510
Bearing remover
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09943-74111
Front fork oil level gauge
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09931-94460
Adaptor
{lgnitor checker)
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NOTE:
When ordering the special tool, please confirm whether it is available or not.
TIGHTENING TOR QUE
ENGINE
ITEM
| N-m
| kg-m
| lb-f t
| Cy l i nder head cover bol t
| 8 - 12
| 0.8 - 1.2
| 6.0 - 8.5
| Cy l i nder head oi l pi pe bolt
| 8 - 12
| 0.8 - 1.2
| 6.0 -8.5
| Cyl i nder head n ut
| 25 - 29
| 2.5 - 2.9
| 18.0 - 21.0
| Cyl i nder head bolt
| 8 - 12
| 0.8 - 1.2
| 6.0 - 8.5
| Cy l i nd er stud bolt
| 13 - 16
| 1.3 - 1.6
| 9.5 - 1 1.5
| Va lve clea ra nce adjuster lock n ut
| 9 - 1 1
| 0.9 - 1.1
| 6.5 - 8.0
| Ca mshaf t jou rna l holder bolt
| 8 - 12
| 0.8 - 1.2
| 6.0 -8.5
| Ca m sprocket bolt
| 24 - 26
| 2.4 - 2.6
| 17.5 - 19.0
| R ocker a rm shaf t set bolt
| 8 - 10
| 0.8 - 1.0
| 6.0 - 7.0
| R ocker a rm shaf t pl ug
| 25 - 30
| 2.5 - 3.0
| 18.0 - 21.5
| Oi l hose u n ion bolt (Cy l i nder head side)
| 18 - 22
| 1.8 - 2.2
| 13.0 - 16.0
| Oi l hose u n ion bolt (Cra n kcase side)
| 20 - 24
| 2.0 - 2.4
| 14.5 - 17.5
| Ca m cha i n tensioner mou nti ng bolt
| 6 - 8
| 0.6 - 0.8
| 4.5 - 6.0
| Con rod bea ri ng cap n ut
| 28.5 - 31.5
| 2.85 - 3.15
| 20.5 - 23.0
| Starter cl utch mou nti ng bolt
| 85 - 95
| 8.5 - 9.5
| 61.5 - 68.5
| Generator rotor bolt
| 1 10 - 130
| 11.0 - 13.0
| 79.5 -94.0
| Cra n kcase bol t (6 m m)
| 9 - 13
| 0.9 - 1.3
| 6.5 - 9.5
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| (8 m m)
| 28 - 32
| 2.8 - 3.2
| 20.0 - 23.0
| Oi l pu m p mou nti ng bolt
| 8 - 12
| 0.8 - 1.2
| 6.0 - 8.5
| Oi l d ra i n pl ug
| 20 - 25
| 2.0 - 2.5
| 14.5 - 18.0
| Oil pa n bolt
| 6 - 10
| 0.6 - 1.0
| 4.5 - 7.0
| Oi l f i lter ca p n ut
| 12 - 16
| 1.2 - 1.6
| 8.5 - 1 1.5
| Oi l pressu re switch
| 12 - 15
| 1.2 - 1.5
| 8.5 - 1 1.0
| Oi l pressu re regu lator
| 25 - 30
| 2.5 - 3.0
| 18.0 - 21.5
| Cl utch sleeve h u b n ut
| 50 - 70
| 5.0 - 7.0
| 36.0 - 50.5
| Cl utch spring set bolt
| 7 - 11
| 0.7 - 1.1
| 5.0 -8.0
| Exha ust pi pe bolt
| 18 - 28
| 1.8 - 2.8
| 13.0 - 20.0
| M uffler mou nti ng bol t
| 18 - 28
| 1.8 - 2.8
| 13.0 - 20.0
| E ngi ne mou nt- (L: 55 m m)
| 22 - 30
| 2.2 - 3.0
| 16.0 - 21.5
| i ng bolt (L: 145 m m, 135 m m and 70 m m)
| 60 - 72
| 6.0 - 7.2
| 43.5 - 52.5
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