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Carburetor
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| ITEM | SPECIFICATION | |
| E-03 | ||
| Carburetor type | MIKUNI BST32SS | |
| Bore size | 32 mm | |
| l.D. No | 10D2 | |
| Idle r/min. | 1 400 ± 50 r/min. | |
| Float height | 14.6 ± 1.0 mm | |
| Main jet | (M.J.) | # / 02.5 |
| Main air jet | (M.A.J.) | 0.6 mm |
| Jet needle | (J.N.) | 5EZ74 |
| Needle jet | (N.J.) | 0- 9 |
| Throttle valve | (Th.V.) | # 130 |
| Pilot jet | (P.J.) | # 32.5 |
| By-pass | (B.P.) | # 10.8, # 20.8, # 30.8 mm |
| Pilot outlet | (P.O.) | 0.8 mm |
| Valve seat | (V.S.) | 2.0 mm |
| Starter jet | (G.S.) | # 32.5 |
| Pilot screw | (P.S.) | PRE-SET |
| Pilot air jet | (P.A.J.) | 1.45 mm |
| Throttle cable play | 0.5 -1.0 mm (0.02 -0.04 in) |
| ITEM | SPECIFICATION | ||||
| E-02, 04, 16, 21, 25, 28, 34 | E-24 | E-22 | |||
| Carburetor type | BST33SS | < ---- | < ---- | ||
| Bore size | 33 mm | < ---- | < ---- | ||
| l.D. No. | 10D1 | 10D3 | 10D5 | ||
| Idle r/min. | 1 300 ± 100 r/min | < ---- | 1 400 ± 50 r/min | ||
| Float height | 14.6 ± 1.0 mm | < ---- | < ---- | ||
| Main jet | (M.J.) | # 100 | < ---- | < ---- | |
| Main air jet | (M.A.J.) | 0.6 mm | < ---- | < ---- | |
| Jet needle | (J.N.) | 5EZ67-3rd | < ---- | < ---- | |
| Needle jet | (N.J.) | P-0 | < ---- | < ---- | |
| Throttle valve | (Th.V.) | # 130 | < ---- | < ---- | |
| Pilot jet | (P.J.) | # 32.5 | < ---- | < ---- | |
| By-pass | (B.P.) | # 1 0.8, # 20.8, # 30.8 mm | < ---- | < ---- | |
| ITEM | SPECIFICATION | |||
| E-02, 04, 16, 21, 25, 28, 34 | E-24 | E-22 | ||
| Pilot outlet | (P.O.) | 0.7 mm | +- | +- |
| Valve seat | (V.S.) | 2.0 mm | +- | +- |
| Starter jet | (G.S.) | # 32.5 | +- | +- |
| Pilot screw | (P.S.) | PRE-SET (1112 turns back) | +- | PRE-SET (1 % turns back) |
| Pilot air jet | (P.A.J.) | 1.2 mm | +- | +- |
| Throttle cable play | 0.5 -1.0 mm (0.02 -0.04 in) | +- | +- |
ELECTRICAL Unit: mm (in)
| ITEM | SPECIFICATION | NOTE | |||
| Ignition timing | 15° B.T.D.C. below 1 500 r/min. | ||||
| Firing order | 1·2·4·3 | ||||
| Spark plug | Type | ND.: U24ETR N.G.K.: CR8EK | |||
| Gap | 0.6 -0.7 (0.02 -0.03) | ||||
| Spark performance | Over 8 (0.3) at 1atm. | ||||
| Signal coil resistance | 80-120 n | Tester range: x 10 n | |||
| Ignition coil resistance | Primary | Cf) tap-8 tap 2.5 -3.8 n | Tester range: x 1 n | ||
| Secondary | Plug cap-Plug cap 30-50 k n | Tester range: x 1 kQ | |||
| Generator no-load voltage | More than 70 V (AC) at 5 000 r/min. | When cold | |||
| Regulated voltage | 13.5-15.5 V at 5 000 r/min. | ||||
| Starter motor brush length | Limit: 3.5 (0.14) | ||||
| Commutator under-cut | Limit: 0.5 (0.02) | ||||
| Starter relay resistance | 3-5 0 | ||||
| Battery | Type designation | YTX9-BS | |||
| Capacity | 12V 28.8 kC (8 Ah) /10 H R | ||||
| Standard electrolyte S.G. | 1.32 at 20°C (68°F) | ||||
| Fuse size | Headlight | 15 A | |||
| Signal | 10 A | ||||
| Ignition | 10 A | ||||
| Main | 25 A | ||||
WATTAGE Unit: W
| ITEM | SPECIFICATION | ||
| Headlight I | HI | ||
| I | LO | ||
| Parking or position light | 4 (Except E-03, 28 and 33) | ||
| Tail/Brake light | 5/21 | ||
| Turn signal light | |||
| Tachometer light | 1.7 x 2pcs | ||
| Speedometer light | 1.7 x 2pcs | ||
| ITEM | SPECIFICATION | |
| Water temp. check light | 3.4 | |
| Turn signal indicator light | 3.4 | |
| High beam indicator light | 1.7 | |
| Neutral indicator light | ||
| Oil pressure indicator light | 3.4 | |
| License light | ||
BRAKE + WHEEL Unit: mm (in)
| ITEM | STANDARD | LIMIT | ||
| Rear brake pedal height | (1.8) | -- | ||
| Brake disc thickness | Front | 4.5 ± 0.2 (0. 18 ± 0.008) | 4.0 (0.16) | |
| Rear | 6.0 ± 0.2 (0.24 ± 0.008) | 5.5 (0.22) | ||
| Brake disc runout | -- | 0.30 (0.012) | ||
| Master cylinder bore | Front | 12.700-12. 743 (0.5000-0.5017) | -- | |
| Rear | 12.700-12. 743 (0.5000-0.5017) | - | - | |
| Master cylinder piston diam. | Front | 12.657 -12.684 (0.4983-0.4994) | - | - |
| Rear | 12.657-12.684 (0.4983-0.4994) | - | - | |
| Brake caliper cylinder bore | Front | 27.000-27.076 (1.0630-1.0660) | - | - |
| 33.960-34.036 (1.3370-1.3400) | - | - | ||
| Rear | 38, 180-38.256 (1.5031 -1.5061) | - | - | |
| Brake caliper piston diam. | Front | 26.920-26.970 (1.0598-1.0618) | - | - |
| 33.884-33.934 (1.3340-1.3360) | - | - | ||
| Rear | 38.098-38.148 (1.4999-1.5019) | - | - | |
| Wheel rim runout | Axial | - | - | 2.0 (0.08) |
| Radial | - | - | 2.0 (0.08) | |
| Wheel axle runout | Front | - | - | 0.25 (0.010) |
| Rear | - | - | 0.25 (0.010) | |
| Tire size | Front | 110/70-1 7 54H | - | - |
| Rear | 150/70-1 7 69H | - | - | |
| Tire tread depth | Front | - | - | 1.6 (0.06) |
| Rear | - | - | 2.0 (0.08) |
SUSPENSION Unit: mm (in)
| ITEM | STANDARD | LIMIT | NOTE | |
| Front fork stroke | (4.72) | -- | ||
| Front fork spring free length | -- | (10.3) | ||
| Front fork oil level | (4. 17) | -- | For E-03, 28 and 33 models | |
| (4. 13) | -- | Forthe other models | ||
| Rear shock absorber spring adjuster | 4/7 | -- | ||
| Rear wheel travel | (4.72) | -- | ||
| Swingarm pivot shaft runout | -- | 0.3 (0.01) | ||