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New circlip must be installed.
* When installing a new circlip, care must be taken not to expand the end gap larger than required to slip the circlip over the shaft. * After installing a circlip, always insure that it is completely seated in its groove and securely fitted. NOTE: In reassembling the transmission gears, attention must be given to the locations and positions of washers and circlips. The cross sectional view given here will serve as a reference for correctly mounting the gears, washers and circlips. (Refer to page 3-43.) • shown in the illustration. Thrust iP.w ckcUp Sharp edge
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NOTE: * Before reassembling the 2nd drive gear, apply its internal surface with THREAD LOCK SUPER " 1303" and install it so that the length as shown in the illustration. * After installing the 2nd drive gear, check that Top drive gear spins smoothly by moving it with your fingers. * This procedure may be performed only twice before shaft replacement is required.
• Apply grease to each oil seal lip and install them onto the driveshaft and countershaft. (For U.S.A. model) 99000-25030: SUZUKI SUPER GREASE " A" (For the other models) 99000-25010: SUZUKI SUPER GREASE " A"
![]() ® • When i nsta l l i ng the 3rd/4th d riven gear bushi ng onto the shaf t, a l ign the shaf t oi l hole CD with the bushi ng oi l hol e ®·
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