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New circlip must be installed.
* When installing a new circlip, care must be taken not to expand the end gap larger than required to slip the circlip over the shaft. * After installing a circlip, always insure that it is completely seated in its groove and securely fitted. NOTE: In reassembling the transmission gears, attention must be given to the locations and positions of washers and circlips. The cross sectional view given here will serve as a reference for correctly mounting the gears, washers and circlips. (Refer to page 3-43.) • When installing a new circlip CD, pay attention to the direc tion of the circlip. Fit it to the side where the thrust is as shown in the illustration. Thrust iP.w ckcUp Sharp edge
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NOTE: * Before reassembling the 2nd drive gear, apply its internal surface with THREAD LOCK SUPER " 1303" and install it so that the length as shown in the illustration. * After installing the 2nd drive gear, check that Top drive gear spins smoothly by moving it with your fingers. * This procedure may be performed only twice before shaft replacement is required.
• Apply grease to each oil seal lip and install them onto the driveshaft and countershaft. (For U.S.A. model) 99000-25030: SUZUKI SUPER GREASE " A" (For the other models) 99000-25010: SUZUKI SUPER GREASE " A"
® • When i nsta l l i ng the 3rd/4th d riven gear bushi ng onto the shaf t, a l ign the shaf t oi l hole CD with the bushi ng oi l hol e ®·
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